In a blog post published a few years ago, our longstanding partner, Atlas Copco, said: a truly reliable compressor must be capable of operating in the harshest conditions for extended periods of time. The withstanding harsh conditions part is a big focus of our 38 years of work in the oil and gas industries, providing midstream solutions in the form of engineered products with a particular expertise in instrument air and vapor recovery compressors. Two of our best-selling instrument air skids are the TIA-G and TIA-GA, both made with Atlas Copco rotary screw instrument air compressors.
Our instrument air compressors are designed for continuous and redundant operations. These units are offered as either open skid-mounted systems or fully enclosed setups for use in harsh weather conditions. All can be viewed here to learn more or purchase: https://www.tescorp.com/instrument-air-compressors-systems
Here are Atlas Copco’s 7 indicators that your unit is tough enough to continuously tackle even the most demanding projects with a few additions from us:
1. Tried and tested
A diversified and rigorous testing process is essential to ensure a compressor can live up to quality standards and withstand the tough conditions of construction landscapes. At Atlas Copco and TESCORP, our updated and repaired air compressors are put through performance testing, which includes a leak, strength and temperature test. Tests cover a lifespan of use and replicate all the environments (f.e. low/high altitudes, low/high temperatures or dusty conditions) compressors might operate in to prevent setbacks in any eventuality.
2. Modern materials & innovations
Toughness can be optimized through adopting recent developments in material innovation. Atlas Copco and TESCORP do this.
3. Handle varying temperatures & pressure points
For air compressors to fulfill their tasks, they need to be able to withstand a broad range of heat and pressure levels. They should ensure long-lasting performance in every tough temperature you can imagine, from a freezing temperature of -20°C up to a tropical 50°C. A tough compressor should feature high-functioning cooling systems like the high-speed fan that all Atlas Copco units are equipped with, enabling them to optimally perform in sweltering, dusty underground conditions. They also undergo full footprint data tests to track flow and pressure optimization, contact surface temperature and starting capability.
4. Weathering the storm
Climate and environment are ever-changing variables in a compressor’s life, hence an inability to adapt will quickly affect machine performance. A truly reliable compressor can weather any terrain, and can continuously perform in high altitudes, snow, mud or rain. The most robust air compressors are designed, tested and certified with the most demanding conditions in mind, even in outdoor monsoon weather conditions.
5. Reduced downtime
A hint as to how tough your air compressor is can be found in how much downtime it accumulates throughout the year. The robustness of the design and use of high-quality durable components are crucial for your machine’s uptime. A compressor that is built to work in extreme and challenging conditions will automatically have greater uptime and longer lifetime.
6. Safety at their core
Operators should feel assured that their compressors can perform reliably without putting themselves or any party at risk. An expertly crafted compressor will continue to operate safely, no matter how much strain it endures. Verified safety reports and testing documentation are available online for any Atlas Copco pressure components, allowing for absolute transparency and reassurance. All units are also equipped with digital panels to inform users about the status of the machine while operating.
7. Maintenance
To complement the machines’ physical resilience, ongoing check-ups ensure that they remain tough enough to withstand all their arduous tasks. Atlas Copco’s teams consistently monitor their compressors using advanced SmartLink technology, to capture live data and oversee efficiency, but also offer various service plans to cater for any client concern. Tough machines are resilient enough to have a lower maintenance service interval.
To learn more about the TESCORP Instrument Air models we carry - the TIA-G and the TIA-GA as well as our whole line of instrument airs and air compressors, click the hyperlinks. Sales can always be reached at sales@tescorp.com.